R1200GS 72K service [day 4]

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Thursday, Aug 2, 2012 [71,721 miles]

New camshaft speed sensor

New camshaft speed sensor

New camshaft speed sensor
ISO 50   f/2.8   1/60   0 ev   7.3mm
Clip the cable ties

Clip the cable ties

Clip the cable ties
ISO 50   f/2.8   1/60   0 ev   7.3mm
Old sensor

Old sensor

Old sensor
ISO 50   f/2.8   1/60   0 ev   7.3mm
New sensor installed

New sensor installed

New sensor installed
ISO 50   f/2.8   1/60   0 ev   7.3mm

SF BMW called to say the sensor I ordered had arrived. I rode the R69S into the city to pick it up. This is what $62 and a bit of change gets you. It’s very easy to replace. Clip a few cable ties. Unscrew the old sensor and un-clip it from the wiring harness. Clip the new sensor to the harness and install in cylinder head. I put some o-ring friendly grease around the green o-ring before installing. Add a few cable ties and the bike is ready to ride.


After test ride

After test ride

After test ride
f/3.2   1/60   0 ev   7.3mm
GS-911 in XP on a virtual machine on a Mac

GS-911 in XP on a virtual machine on a Mac

GS-911 in XP on a virtual machine on a Mac
ISO 50   f/3.2   1/60   0 ev   7.3mm

Before going on the test ride I hooked up the GS-911 and did an ABS bleed test of front and rear. The unit says the brakes are well bled. After the test ride I hooked it up again along with the Harmonizer to check throttle body balance. At idle the bike is at -6 mbar. Spec is for a max of 25 mbar. Idle was 1140-1160 RPM. I adjusted the throttle for about 1600 RPM. The imbalance went to about +6 mbar. That too was within spec (< 15 mbar between 1400-1800 RPM). I left well enough alone and put the balance tool and the GS-911 away.

Of minor interest. It is much easier to run the GS-911 software in an XP virtual machine hosted on my Mac than to run it on the old windows laptop I used to use. The screen on the Mac is larger and brighter. I think that old laptop is going away.


Loosen first

Loosen first

Loosen first
ISO 52   f/3.2   1/60   0 ev   8.5mm
Ready to drain

Ready to drain

Ready to drain
ISO 50   f/4.0   1/60   0 ev   7.3mm
Mostly into the bucket

Mostly into the bucket

Mostly into the bucket
ISO 50   f/4.0   1/320   0 ev   7.3mm

It is always a challenge for me to get the oil into the catch pan instead of all over the garage floor. This time I’m using a new tool I purchased a few months ago. It mostly worked in that most of the oil went into the catch pan. I’m getting better.


New crush rings

New crush rings

New crush rings
ISO 50   f/2.8   1/60   0 ev   7.3mm
Gear oil

Gear oil

Gear oil
ISO 50   f/3.5   1/60   0 ev   7.3mm
Full

Full

Full
ISO 50   f/3.5   1/60   0 ev   7.3mm

The gear oil I’m using is what one of the local dealers is carrying and recommending. Aparently the BMW branded equivalent is over 2X the cost. OK. The bottle in the back is the tool I use to transfer the gear oil into the tranny through that skinny side-fill hole.


Ready to drain engine oil

Ready to drain engine oil

Ready to drain engine oil
ISO 50   f/3.5   1/60   0 ev   7.3mm
Another new crush ring

Another new crush ring

Another new crush ring
ISO 50   f/2.8   1/60   0 ev   7.3mm
Wiped clean

Wiped clean

Wiped clean
f/3.5   1/60   0 ev   7.3mm

Lastly, while the engine oil is still warm but the pipes aren’t hot enough to worry about burns I drained the engine oil and removed the filter. As long as I was in that general area I took a rag to wipe the most egregious portions of crud of of the bottom of the engine case. My bike has always had a film of oil on the bottom, but it has never been enough to actually drip into the garage floor. I live with it.


Add fresh oil

Add fresh oil

Add fresh oil
ISO 50   f/4.0   1/60   0 ev   7.3mm
Full

Full

Full
ISO 50   f/3.5   1/60   0 ev   7.3mm
Bash plate re-instaled

Bash plate re-instaled

Bash plate re-instaled
ISO 50   f/4.0   1/100   0 ev   7.3mm

I filled a new oil filter with fresh oil before installing it on the bike. Almost done. I filled the bike with oil and started it up to check for any leaks. None seen, but the bike sure is noisy without earplugs. Most of the noise is from the transmission.

The last thing to do before clean up is re-install the bash plate. Done. The bike is ready to ride. Except I need gas. I made sure the tank was almost empty before starting this service to make it easier to move around. Gas is heavy!

 

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