After the restoration: 10800-mile service

Tuesday, June 14, 2005

service time The odometer is telling me it's time for a service. The engine run timer, part of the tiny tach, is saying 31 hours since the last service (I reset the timer every service). If I'm remembering things correctly this is typical. The timing is good as I've also ordered a new rear tire. The ME 880 front tire I'd mounted on the rear is wearing much faster than the front. Not surprising.

Engine drain plug The engine drain plug was free of metal bits. Good. The engine oil was dark, but not too dark. I cleaned and replaced the drain plug and added 2 quarts. I'm using Castrol 20w50 these days.

bike on stand ready to pull rear wheel Once I finished with the engine oil I put the bike on the lift I bought this winter. I like working with the bike raised, and the wheels of the lift let me move the bike around. I'm going to start by pulling the rear wheel and replacing the final drive (again). This is my original drive, re-furbished. It has better splines than the spare drive currently on the bike.

final drive drain plug A quick glance at the final drive drain found sludge, but no slivers. The sludge did not feel too gritty when rubbing the sludge between my fingers. I think I'll just clean the case of this drive and store it away. No need to open it up, again.

transmission oil The transmission oil level looked good, just barely below the threads. The color was good, too. Looked like the new stuff in the bottle. Yeah, you can't see this in the photo. I didn't have enough light.

old drive on bike old and new drive new drive on bike The drive shaft oil was drained. It looked new and the quantity seemed appropriate. I put the axle back to help support the final drive when loosening the rear shock screw and drive shaft mounting nuts. Once off the bike I transferred the brake shoes and brake actuating lever from the old drive to the new. The brake shoes were sprayed with some brake cleaner. Finally, the new drive was put on the bike, again using the axle to make sure the drive was centered when tightening the mounting hardware. I was going to re-install the rear brake rod, but found that I'm out of my favorite grease. No hurry. I'll buy a tube in the next day or so.

missing nut more later With the bike on the stand it was real easy to see that I'd lost one of the center stand mounting nuts. I put a new nut on the bike, but didn't have a wave washer in that size. I used a regular washer for now, adding wave washers to my shopping list. That's all for today. I'll keep the bike this way until the tire arrives and I can re-mount the rear wheel.

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