After the restoration: 9600-mile service [page 3]

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Sunday, Jan 23, 2005

The fog finally broke this morning. It's not too cold working in the garage with the sun providing a little heat. Time to swap out my final drive.

muffler spacer clean pipes I think Scott showed me this trick. I added a washer as a spacer between the right muffler mounting tab and the frame. It makes the right muffler stick out just slightly, but gives the bike a more balanced look from the rear.

I remove the mufflers and, as I usually do when they are off the bike, gave them a good cleaning. Some 0000 steel wool and Mothers polish got the road grime off. Too bad it's not that easy to remove the scratches from the time the pipes came off the bike while riding down the freeway.

ready to remove wheel balance wheel I pulled the wheel and checked its balance while I had it off the bike. The balancer is the Marc Parnes unit with the addition of a front wheel reducing spacer to center the wheel bearings. I'd checked the rear wheel bearings a few months ago. Of course I cleaned the hubcap and rims while the wheel was off the bike, too.

final drive mount a pair of drives I removed the mounting nuts and then unscrewed the right hand shock mount and removed the drive. The brake shoes came off along with the brake lever -- I'll use both with the replacement drive. The paper gasket between drive shaft and drive was in excellent shape. It too will be used with the replacement drive.

bottle jack brake shoes The drive mounted to the drive shaft, but the shock mounting bolt did not want to start. A bottle jack under the drive helped line up the shock mounting hole. The bolt started much easier this way. The brake pivot and cam were very lightly greased and the brake shoes installed.

brake linkage rear wheel The original brake lever is installed along with the rest of the brake linkage, lightly greased. The drive splines were greased when I finished rebuilding the drive. The wheel was put back on the bike. The bike came off the center stand and I bounced it up and down a few times before putting it back on the stand and tightening the pinch bolt.

The last things today were filling the drive shaft and the final drive with gear oil and spinning the wheel while adjusting the rear brake. I left the mufflers off the bike as I want to pull the pipes for for a good cleaning. I'll get to that and other things in the days to come.

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