After the restoration: 9600-mile service [page 4]

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Monday, Jan 24, 2005

Today I'm going to start work on the front end of the bike. The bike has a slight front end shimmy at about 35-40 MPH. Nothing dangerous, but annoying. I checked the back end of the bike -- swing arm and rear wheel bearings -- a month or so ago. This time I'll check the front.

jack fixture I use this wooden fixture to support the bike when jacking it up to get the front wheel off the ground. The side stand is slightly in the way, so I support the bike by the bottom of the engine at the oil pan mounting flange, not the oil pan.

front brake cables jack stands This time I remembered to detach the front brake cable before removing the front wheel. Once the wheel was off the bike I put some jack stands under the front swing arm. This is more stable than the bottle jack. Also, the bottle jack looses pressure over time.

bearing stack removal bearing stack I've an old rear axle which is combined with a length of pipe to form my wheel bearing maintenance tool. The pipe goes over the end of the axle to keep the bearing stack aligned. A few hits with a dead blow hammer and the stack is out, reading for cleaning and checking. Of course the bearing retaining nut is first removed.

bearing stack before cleaning checking pre load All of the parts of the stack are removed, cleaned, inspected, lightly oiled, then re-assembled to check the bearing pre-load. The bearings are fine. The pre-load was a slight touch too tight. Adding a shim would make it too loose. I gave the outer spacer a few figure eights on some 600 grit paper and tried again. Perfect.

new grease hub bore stack in hub The stack was well greased then placed back in the hub with the help of a dead blow mallet. I like it when I see that seating the stack in the hub forces a bit of grease out of the top bearing. It means I used enough! The spring, hub cap, thrust bushing, and bearing retainer are installed and the wheel is just about done.

wheel balance I checked the tire air pressure. It was down about 2 lbs. I brought it up to 28 PSI. Then I put the tire on the balancer. The weights needed to move a bit. After balancing I removed my greasy finger prints with the help of some Mothers wheel polish. The wheel is ready to go back on the bike. But first...

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